Chemical Process Control Instrumentation Training Set QV-BAT-IN-01A

QV-BAT-IN-01A

The QV-BAT-IN-01A chemical process control instrumentation educational set is designed and manufactured to teach advanced batching and mixing panel processes.

The QV-BAT-IN-01A chemical process control instrumentation educational set is designed and manufactured to teach advanced batching and mixing panel processes.

QV-BAT-IN-01A

Advantages of QV-BAT-IN-01A

In industrial settings, processes can be divided into two groups: continuous and Batch. In batch processes, materials must be combined in specific proportions to produce a final product.

For example, in the paint manufacturing process, various materials are combined in different ratios to create the final product.

In batch processes, controlling the amount of material mixture and proper mixing of materials is important..

The QV-BAT-IN-01A panel uses a precise weighing system to combine materials in specific ratios. These materials are then blended using a mechanical mixer.

Finally, the finished product is discharged from the main reactor using precise weight control.

Product Specifications

Name
Standard Specifications
Customization
Dimensions
L=1000mm - D=700mm - H=1500mm
Customizable
Structure
Mobile, anti-rust aluminum structure with aluminum plates and steel connections
__
Tanks
Stainless steel tanks with transparent plexiglass
__
Pump
Single-phase, anti-rust centrifugal pump
__
Control Valve
Control valve
__
Weighing System
Tensile load cell weighing system in the main reactor
__
Weighing Valves
Solenoid valves
__
Mixing System
Automatic mixing system
__
HMI
Kinco HMI, 7-inch, Full Color
__
PLC
S7-1200
__

Capabilities

  • • Can connect to MATLAB software
  • • Can connect to LabVIEW software
  • • Ability to teach advanced weighing systems
  • • Ability to teach PLC and SCADA system programming
  • • Ability to teach how to control advanced Batch and Mixing processes
  • • Uses very high-quality components to increase the system's lifespan
  • • Uses an industrial HMI system to display and analyze process variables
  • • Standard capability to establish industrial Ethernet and Modbus TCP/IP networks
  • • Wireless communication to monitor status via a smartphone or a professor's laptop
  • • Ability to add various types of instrumentation equipment based on customer request
  • • Fully equips control, automation, and instrumentation laboratories to teach control loops and instrumentation equipment
  • • High flexibility of these sets in different monitoring levels and the creation of a price range based on the customer's financial situation
  • • Designed for training in universities, technical and vocational centers, petrochemicals and related industries, power plants, research centers, etc.